Respiratory Protection
(Continued)
Types of Masks and Systems
There are a bunch of different styles of masks and headgear that are
approved respirators. They divide up a number of ways, but the first
big division is Tight-Fitting Facepiece and Loose-Fitting Headgear.
The images shown are representative of products in each category and have
been pulled from the web pages of some of the major manufacturers in the
respiratory protection business. I was simply looking for some illustrative
examples and no endorsement or recommendation is implied or stated.
Tight-fitting masks
These are the type you are most likely to use. They press against
your face or head to form an airtight seal. There are 3 main types.
One key fact is that you cannot wear a tight-fitting facepiece if you have
facial hair that interferes with the seal. Some moustaches and goatees
will work, depending on how large they are, but the only way to be sure
is to try out the mask you are considering. Studies have been done
that show that even one or two days growth can interefere with getting
a proper seal on a tight-fitting facepiece, so be aware of this.
Have a beard and don't want to shave it? Your only real option is
loose-fitting
headgear which is usually substantially more costly.
Filtering Facepieces: These are really
a catagory unto themselves, but I included it here for simplicity.
These are the common disposable respirators that are often called "paper"
or "cloth" masks. They are usually cup-shaped and have one or two
elastic straps to secure the mask to the wearer's face. Many manufacturers
make models of these masks with an exhalation valve. The valves helps
get the hot, humid air that you exhale, out of the mask quickly to keep
you cooler, but (of course) they cost more. The approval classification
is required to be printed on the mask somewhere. These are usually
either Dust/Mist (old 30CFR11) or N95 (new 42CFR84 regulations), but there
are some others that you will not be likely to encounter. These type
masks are particulate only (no G&V). [Negative
pressure only.]



Half-facepiece (usually called halfmasks):
These are the typical rubber-molded facepieces that cover your nose and
mouth and usually have replaceable particulate filters and/or G&V cartridges.
These can be used against particulate, G&V, or both hazards, depending
on the filters and cartridges installed. [Negative
pressure, and potentially supplied
air/positive pressure.]



Full-Facepiece: These masks cover
your entire face (eyes, nose, mouth). They seal around the perimeter
of your face and have a large clear lens to see through. Cannot be
used with conventional prescription eyeglasses as the bows of the glasses
break the seal. Special spectacle kits are available to solve that
problem by providing a frame that is completely inside the mask.
Otherwise, these are set up and used much the same as halfmasks, often
with the same cartridges and filters (within the same brands). The
lens is usually rated for impact protection. Firefighters use fullface
masks with air tanks on their backs as the most extreme example of use
conditions for fullface masks. Expect fullface masks to cost a lot
more than halfmasks. [Negative
pressure, and potentially supplied
air/positive pressure.]


Loose-fitting headgear
You are much less likely to run into these as they are usually very
expensive, industrial-grade equipment, but they are nice if you can get
them. This is also the only type of respiratory protection that can
be worn with facial hair. 2 main types:
Hoods: A soft hood with a clear lens. The hood
is often Tyvek or something similar and the lens is a paper-thin acetate
or polyester film. Does not provide any impact protection.
Often used by commercial spray painters in conjunction with a Tyvek "bunny
suit" to keep overspray off of their clothes and skin. [These are
only run from an external air source: either a compressed air line or a
PAPR (Powered Air-Purifying Respirator = battery pack and blower).]

Helmets: Typically a hard helmet with a hard, clear, faceshield.
The faceshield is usually impact rated and the helmet may also be impact
certified as a Hard Hat. Often can be adapted with welding lenses
and sandblasting shields for serious industrial use. Helmets usually
seal around the neck and face with an elastic-cuffed fabric (often Tyvek),
via thin rubber flaps, or some similar technique. (I could only find
one good picture.) [These are also supplied via external air source, same
as hoods.]
Air sources
The clean air that you breathe when wearing a respirator comes to you
one of 4 ways:
Negative Pressure: Your lungs move the air through the
filter/cartridge. The most common type of respirator and the lowest
cost (anywhere from $0.50 for a filtering facepiece mask to $7-20 for a
typical halfmask to $150-400 or more for a fullface).
Positive Pressure systems: These systems all supply extra
air so that the pressure inside the facepiece or headgear is higher than
atmospheric. This helps to keep contaminants out as any leakage will
blow out of the mask, not in.
Powered Air-Purifying Respirator (PAPR):
A power source, usually a rechargeable battery, drives a motor/blower that
pulls or pushes air through a particulate filter and/or G&V cartridge
to clean it for breathing. These come in many forms from units where
the battery and blower are belt-mounted, to systems that are partially
contained in a helmet. I am not aware of any approved powered systems
that are totally contained in the helmet (the batteries weigh too much,
I guess). These systems can run anywhere from around $400 to over
$1000 and you often have to buy each piece separately (battery, motor/blower,
hood or helmet), which can make them rather complicated. The constant
flow of air can be quite nice too as it keeps you a lot cooler than a negative
pressure mask.

Left:
A belt mounted unit alone. Rt: A belt mounted unit hooked to a fullface.
Supplied Air: An air compressor supplies clean air to
the wearer through long hoses. The air is typically brought in from
outside the contaminated area and is not necessarily filtered. You
must be cautious in thinking you can hook up any old compressor to work
as an SA source as you may be putting yourself at risk by not actually
breathing clean air. One obvious example is if your compressor is
gasoline driven, the exhaust from the engine can get sucked into the compressor
intake and you can end up poisoning yourself with Carbon Monoxide (CO).
The same thing can happen with conventional electric-driven oiled compressors
if they begin to overheat and burn oil. The only way to be safe is
to either monitor the air in the airline for CO or install a scrubber on
the airline that removes CO and other potential hazards. There is
also often dirt, bits of solder, flakes of corrosion from the pipes, oil,
and other crud in an airline, so a filter is essential. The bare
minimum for a breathable airline is a moisture separator, an inline filter,
and periodic testing (mainly for CO). Very popular with spray painters
as they already have a clean airline handy. Just make sure the
air is safe first! Systems can run from a few hundred dollars
and up, not counting the compressor. Again, you often have to buy
components separately and the cooling airflow is nice.
Self-Contained Breathing Apparatus (SCBA): Actually a
subset of Supplied Air, but the air is supplied via a high-pressure air
tank worn on the back. This is what you see Firefighters and HAZMAT
teams wearing. I just threw it in for kicks, and to be complete (hey,
I can't help that I'm an engineer...). Systems run anywhere from
$1000-4000 and up. Probably overkill for the hobbyist woodworker,
don't you think? :-)

What
Protection do I need?
After reading this far, you should have a much better idea of what is
available and how those products are used than the average woodworker does.
Now you come to the point where you need to decide what to get and use
for yourself. You need to start by assessing the hazards in your
shop environment. If you are a typical hobbyist, this pretty much
limits you to wood dust (particulates) and organic vapors from solvents
and finishes (G&V), but as separate hazards, not combined. If
you are lucky enough to have spray equipment, then you may also have paint
spray issues.
For protection against most wood
dust, an N95 or D/M
disposable filtering facepiece mask will be the most
popular choice. A slightly more expensive alternative is a rubber
halfmask
with particulate filters, but over the long run this may actually be a
lower cost route as the mask will tend to last a lot longer. The
filters could be D/M or HEPA under old regulations, or N95 or P100 under
the new regulations. Any approved filter under either regulation
would work, with the exception of uncommon "R" series filters under the
new regulations.
For protection against organic
vapors, the most popular choice is going to be a rubber halfmask
with organic vapor (OV) cartridges. Disposable filtering
facepiece masks are never G&V certified. If you purchase
a rubber halfmask, you will have the flexibility to use it for either particulates,
G&V, or combined hazards,
with the proper filters and cartridges.
-
For spray finishing, the most common
choice is similar to G&V as you will probably end up with a rubber
halfmask with stacked filters, usually special "paint spray" particulate
filters that resist clogging with a standard OV cartridge. A conventional
particulate filter will also work but will clog a lot faster than a paint
spray filter if you do a lot of spraying.
-
One other special case is the issue of face and eye protection along with
respiratory protection. This is most commonly an issue for wood turners
that are always standing in the line of fire of the chips and shavings
they generate, but can also apply to other woodworkers. This is a
case where it can be a real good idea to take a crowbar to the wallet and
spend for a PAPR system with an integrated faceshield.
Wearing a negative pressure mask under a standard grinding shield will
almost certainly cause fogging of the faceshield and will make you inclined
to remove either the faceshield or the mask. Either way it's a bad
idea as turning generates a lot of dust and it is very hard to adequately
catch it with a dust collector due to the nature of the machine and workpiece.
Couple that with the fact that turners often work on exotic woods or, on
occasions, spalted woods which contain fungal spores, and it is a good
idea to spend the extra bucks to be safe, especially if you do a lot of
turning.
There is one final important factor in choosing a respirator: Fit.
The mask must be sized and shaped properly to fit your face and give you
an air-tight seal. You will need to follow the manufacturer's instructions
included in each mask as to the proper procedure to fit their mask to you.
Try to pick a mask that not only fits you properly, but that is reasonably
comfortable to wear, too. A mask that has pressure points will annoy
you and discourage you from wearing it. There are many manufacturers
and all of their products are designed a little differently, so if the
mask you are wearing is not comfortable, then try another size and/or another
brand. Sometimes you can get an air-tight fit with more than one
size of a manufacturer's respirator, but one will be a lot more comfortable
than the others. Pressure points typically appear on either the nose
(very common) or the chin (less common), so pay attention to those areas
the most when trying out a mask.
The issue of fit is very important as it is common for a wearer to be
exposed to much more of the contaminant through leakage around the mask
and through not wearing the mask for brief times than through what actually
gets through the filter. It is less important the exact class of
filter you choose than it is that you properly
fit the mask and WEAR IT! If you wear your mask for
8 hours in a contaminated area but remove if for 5 minutes to talk, you
will breathe in several times as much dust in that 5 minutes as you would
in the remaining 7:55 that you wore the mask, no matter what the filtration
efficiency of the mask or filter is.
I hope this has been of some value to the hobbyist woodworker and welcome
any questions you might have. I realize that this is a lengthy piece
on the topic, but even that has really only scratched the surface.
I have tried to help inform the hobbyist as to what is out there and where
it might apply and hope that you find this valuable.
Email us at dstig@peoplepc.com
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